Precision Plastic Injection Molds

One-Stop Mold Making Solutions for All Your Project Needs.


√ Injection Mold & Die-Casting Mold
√ Low-Volume & Mass Production
√ Precision Mold Making for Industrial Applications

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Precision Plastic Injection Molds

ISO

ISO9001.2015 Certified

50 +

CNC machines

100 +

Plastic & metal materials

10 K+

CNC parts made monthly

Our clients
we work with

杭州长川智能制造有限公司
四川富乐德科技发展有限公司
重庆飞越精密电子有限公司
长川科技(内江)有限公司
安脉时代智能制造(杭州)有限公司
重庆天齐锂业有限公司
重庆金山医疗机器人有限公司

Precision Plastic Injection Molds

Engineered for advanced multi-cavity applications demanding rigorous dimensional stability and flawless surface aesthetics. Our tooling fully accommodates optical-grade mirror polishing, complex texture etching, ultra-thin wall sections, and delicate micro-features.

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Rapid Tooling

Designed for swift functional evaluation and pre-series validation ahead of full-scale manufacturing. By utilizing high-performance aluminum blocks for soft tooling, this approach achieves accelerated lead times and significantly reduced expenses compared to conventional hardened steel. Perfect for rapid prototypes, pilot batches, and market testing, it streamlines early-stage product development efficiently.

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Production Tooling

Engineered specifically for long-term, high-capacity manufacturing cycles. Constructed from resilient tool steels, these heavy-duty molds withstand millions of operational cycles while maintaining strict dimensional accuracy and superior surface finishes. Ideal for volume production, it delivers the most cost-effective solution for uniform, premium-grade components.

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Custom Mold Types We Manufacture

TDX provides custom injection molds and die casting molds, using advanced CNC machining and other manufacturing techniques to deliver high-precision tooling from prototype to production.

Plastic Injection Molds

◉ Precision-engineered steel or aluminum cavity assemblies tailored for high-performance thermoplastics, including engineering polymers, elastomers, and fiber-reinforced compounds.
◉ Premium custom tooling constructed to ensure exceptional shot longevity, regularly sustaining high-volume production cycles ranging from 100,000 to over 1,000,000 operations.

Metal Injection Molds

◉ Advanced metal injection molding (MIM) tooling optimized for high-density metallic feedstocks and binding agents, facilitating complex net-shape geometries.
◉ Built primarily from high-grade hardened tool steel to withstand extreme injection pressures, with aluminum alternatives available upon project request.

Die Casting Molds

◉ Heavy-duty, thermal-fatigue-resistant dies crafted from premium tool steels, specifically optimized for high-pressure injection of non-ferrous alloys such as aluminum, zinc, and magnesium.
◉ Backed by comprehensive manufacturing support, offering seamless integration from custom die construction through to low-volume production casting.

Investment Casting Molds

◉ Cost-efficient pattern-forming tooling utilizing advanced 3D-printed sacrificial wax models embedded in high-grade refractory ceramic shells.
◉ Ideal for producing complex metal components from aluminum, stainless steel, and specialized alloy systems with reduced upfront tooling investments.

Extrusion Dies

◉ Precision-machined metal profiles engineered for continuous aluminum structural extrusions, optimizing thermal and mechanical properties across alloys like 6061 and 6063.
◉ High-durability polymer extrusion dies crafted for continuous production runs of specialized thermoplastic shapes, including nylon, polypropylene, and polyethylene.

Sheet Metal Stamping Dies

◉ High-impact progression and compound dies manufactured from premium-grade hardened tool steels such as SKD11, D2, and DC53.
◉ Engineered specifically to guarantee maximum wear resistance, structural toughness, and dimensional precision during high-speed mass production stamping.

SPI Mold Classification for Injection Molds

We fabricate custom injection molds strictly aligned with SPI (Society of the Plastics Industry) classification standards, scaling from rapid prototype tools to ultra-durable production molds. Our engineering team assists you in selecting the ideal mold class based on target production volumes, material specifications, and anticipated tool longevity.

SPI Mold ClassificationExpected Tool LifeInvestmentApplication
Class 101 Mold1,000,000+HighestMass production (e.g., automotive, appliances)
Class 102 Mold1,000,000HighConsumer goods, industrial parts
Class 103 Mold500,000ModerateElectronics, medical devices
Class 104 Mold100,000Low to ModerateLow-volume manufacturing, prototyping
Class 105 Mold500Low-costRapid prototyping, short-run production

Materials Used for Custom Mold Making

Material NameMaterial Composition and Detailed Description
Aluminum2024/7075/6061 alloys, excellent machinability & thermal conductivity. Suitable for low to medium volume production (up to 50k cycles). Lighter weight enables faster production cycles.
PlasticNylon (wear-resistant), ABS (low-cost), Polypropylene (chemical-resistant). Ideal for rapid prototyping or short-run testing.
Tool SteelH13 (die casting), S7 (impact-resistant), D2 (high-wear stamping). For high-volume production (500k+ cycles) with precision.
Stainless Steel410/420 grades offer corrosion resistance. Essential for medical/food-grade molds requiring polished surfaces.

Selecting the Ideal Tooling Solution

Selecting the optimal mold configuration depends closely on your projected production volumes, geometrical complexity, material properties, and capital budget. Essential criteria to assess include anticipated tool life measured in total shot cycles, strictness of dimensional tolerances, unit economics at scale, and total lead time from final design sign-off to initial sample delivery.

Below is an executive comparison of leading mold categories to help you determine the precise engineering fit for your program.

 

◉ Plastic injection molds engineered for high-volume thermoplastic components requiring exceptional dimensional repeatability and surface fidelity.
◉Die casting dies optimized for non-ferrous metal alloys, ensuring superior structural integrity and smooth surface finishes.
◉ Advanced metal injection molding (MIM) tooling tailored to bridge the gap for intricate, near-net-shape components forged from stainless steels and high-performance alloys.
◉Investment casting pattern tooling that lowers initial setup barriers for complex metallic parts of moderate geometric intricacy.
◉Extrusion dies built for continuous manufacturing runs across both aluminum structural profiles and thermoplastic shapes.

Injection Mold Making Process

Crafting high-performance custom molds demands rigorous technical expertise, precision machining, and strict quality control. While every tooling project features unique design criteria, a standard manufacturing lifecycle typically encompasses the following structured phases:

DFM

Upon project confirmation and data receipt, our engineering team performs an immediate feasibility evaluation to optimize parting lines, gate positioning, draft angles, and wall thickness uniformity.

Mold design and mold flow analysis

Utilizing state-of-the-art predictive simulation software, we model thermoplastic behavior, melt fronts, and thermal distribution within the cavity to refine runner layouts and prevent potential structural defects prior to cutting steel.

CNC machining and EDM

Core and cavity components are manufactured using high-speed multi-axis milling, electrical discharge machining (EDM), and wire cutting, leveraging premium tool steels, aluminum alloys, or engineered polymers specified for the project.

T1 sample

Following initial tooling assembly, we conduct first-article sampling (T1 trials) to validate critical dimensions, mechanical assembly fits, and surface finish aesthetics against your exact engineering drawings.

Improvement if necessary

Based on rigorous CMM inspection reports and T1 trial feedback, our master toolmakers fine-tune, texture, and polish mold components to achieve ultimate dimensional accuracy.

Commence production and shipping

Once final specifications and quality sign-offs are secured, the completed tooling undergoes rigorous trial verification and secure export packaging before dispatching to your facility.

Custom Mold Making Projects for Various Industries

As an established precision tooling manufacturer based in China, we specialize in delivering high-grade prototype and production molds across a wide spectrum of manufacturing processes, including plastic injection molding, metal injection molding, high-pressure die casting, profile extrusion, and sheet metal stamping. Backed by a dedicated engineering and production team, we have successfully built over 5,000 custom molds and delivered more than 1,000,000 precision parts to global partners.

3C Electronics

Automotive

Security

Medical

Semiconductors

Custom Mold Making Projects for Various Industries

TDX is a professional mold making company in China, offering a wide range of prototype molds & production molds for most types of production methods, such as plastic injection molding, metal injection molding, high pressure die casting, metal casting, profile extrusion and sheet metal. With our strong engineer and manufacture team, we have successfully produced 5K+ of molds and delivery 1 Million+ of parts to our customers.

Rapid DFM Feedback

Every RFQ undergoes a preliminary feasibility check, followed by a detailed DFM report right before production kicks off. We flag potential wall thickness risks, sink marks, or draft issues early to save you costly modifications down the line.

One-Stop Tooling Range

From high-precision plastic injection molds and die-casting dies to metal injection molding (MIM) tooling, we cover the full spectrum. Consolidate your entire tooling supply chain with a single dependable manufacturing partner.

Efficient Lead Times

Backed by our fully-equipped in-house machining facility, we optimize tool paths and scheduling to cut lead times without sacrificing precision—helping you get your parts on the assembly line faster.

Mold-to-Part Capability

We don't just build the tools; we run them. Whether you need initial functional prototypes or large-scale batch injection molding, our shop floor handles the complete manufacturing cycle from start to finish.

FAQ

Learn about some related issues from here

What materials are suitable for stamping dies?

They can process various metal sheets such as stainless steel, carbon steel, aluminum and copper, often used to make shielding covers, brackets, housings and other sheet metal parts to meet the demands of precision components in communications, electronics and other industries.

When do I need full automatic mold?

Whatever you decide to use, in the end, what is the best cost-efficient way to get your parts done in the required quality is the key.

Can molds be any shape?

Molding designs should avoid sharp corners, inconsistent wall thicknesses, and other features that restrict material flow.

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