EDM & Wire EDM

TDX Manufacture or machine the metal parts you want with advanced wire EDM machines. You transfer the CAD data of the product and we complete the production.

● High Precision: Standard dimensional tolerance of ±0.0001
● Various materials: aluminum, steel, etc.
● Get your products and parts ready in as fast as 24 hours
● Certifications: ISO9001:2008, TS16949

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EDM & Wire EDM

ISO

ISO9001.2015 Certified

50 +

CNC machines

100 +

Plastic & metal materials

10 K+

CNC parts made monthly

Our clients
we work with

杭州长川智能制造有限公司
四川富乐德科技发展有限公司
重庆飞越精密电子有限公司
长川科技(内江)有限公司
安脉时代智能制造(杭州)有限公司
重庆天齐锂业有限公司
重庆金山医疗机器人有限公司

CNC Grinding Surface Finishes

EDM Surface Finishes

Surface finishing for EDM components enhances corrosion resistance, wear performance, and visual appeal. While standard electrical discharge machining leaves a fine, textured as-machined finish, secondary treatments—such as sanding, mirror polishing, bead blasting, and precision plating—can be applied to meet specific functional and aesthetic demands.

Standard EDM

Cavity forming via pulse discharge; capable of machining deep cavities, narrow slots, sharp corners, and hard-to-cut materials such as cemented carbide; suitable for mold cavities and profiled hole machining.

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Mirror EDM

Uses finishing power supply; cavity surface roughness up to Ra<=0.2um, achieving mirror finish and reducing polishing steps; suitable for high-gloss mold requirements.

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EDM Capabilities

We specialize in high-precision electrical discharge machining to produce complex internal geometries and hard-metal components that conventional milling cannot achieve.

EDM

Sinks precision-shaped electrodes into hardened metals to cut sharp internal 90-degree corners, thin walls, deep grooves, and intricate blind cavities without mechanical tool pressure.

Wire EDM

Uses a continuously moving, electrically charged brass wire to execute micro-kerf cuts, steep vertical walls, precision punches, and narrow parallel slots with strict edge squareness.

Materials for EDM

We machine a wide range of metals and engineering plastics to meet the performance requirements of diverse applications. Common CNC turning materials include Aluminum 6061-T6, Stainless Steel 304, Brass C360, and POM (Delrin), offering an excellent balance of machinability, strength, and cost efficiency.

Standard EDM

Mirror EDM

Copper

Copper

Copper is an efficient heat conductor with superior malleability, good corrosion resistance, and antimicrobial properties. It is ideal for electrical wiring, plumbing, and heat exchangers.
Steel

Steel

Steel is a strong, versatile material with high tensile strength, ideal for structural components. It has various subtypes for specific applications.
Stainless Steel

Stainless Steel

Stainless steel is a corrosion-resistant alloy of steel, chromium, and nickel. It’s ideal for kitchen appliances, medical equipment, and automotive parts.
Steel (Mild Steel & Hardened Steel)

Steel (Mild Steel & Hardened Steel)

High strength and durability. Mild steel offers easy machinability; hardened steel provides wear resistance for industrial parts.
Brass (C360, C260)

Brass (C360, C260)

Excellent machinability, corrosion resistance, and electrical conductivity for precision components in electronics, plumbing, and decorative parts.
Nylon

Nylon

Lightweight, flexible, impact-resistant, and ideal for gears, bushings, and sports equipment.
Stainless Steel (303, 304, 316, 17-4)

Stainless Steel (303, 304, 316, 17-4)

Excellent chemical durability, strength, and surface finish for demanding applications.
Copper (C110, C101)

Copper (C110, C101)

Outstanding thermal and electrical conductivity, ideal for electrical components and heat exchangers
Titanium

Titanium

High strength-to-weight ratio and rust resistance, suitable for aerospace, medical, and high-performance industrial applications.

EDM Surface Finishes

Electrical discharge machining leaves a distinctive, fine-textured finish directly from the spark erosion process. Depending on the functional and aesthetic requirements of your molds and precision components, secondary surface treatments can be applied to optimize performance, reduce friction, or improve appearance.


As machined

The direct result of the EDM process, leaving a functional, fine-textured finish ideal for internal mold cavities where external aesthetics are non-critical.


Sanding & Polishing

Mechanical smoothing that eliminates micro-irregularities and discharge marks, resulting in high-gloss or semi-gloss finishes for critical mold cavity faces.


Sand, Bead Blasted

Propels fine abrasive media against the surface to create a uniform, matte texture that effectively masks operational marks and standardizes appearance.


Painted

A protective and aesthetic liquid coating applied to achieve custom colors, smooth visual textures, and basic environmental protection.


Powder coat

A durable, wear-resistant polymer finish applied electrostatically and thermally cured, providing a thick, uniform protective layer.


Anodized

An electrochemical conversion process primarily for aluminum components that significantly enhances surface hardness, wear durability, and corrosion resistance.


E-Coating

An electrostatically deposited protective paint layer offering uniform coverage and high corrosion resistance, commonly used for industrial parts.


Nickel Plating

An electroplated metallic coating providing robust corrosion defense, enhanced surface uniformity, and improved wear performance.

EDM Tolerances

For professional electrical discharge machining and wire EDM projects, we apply reliable engineering standards based on part geometry, material hardness, and feature depth. These tolerances align with our high-precision manufacturing capabilities to ensure dependable dimensional accuracy. The table below outlines our standard EDM and wire EDM tolerance guidelines, including feature accuracy and surface finish capabilities.

Feature Standard Tolerance Tightest Achievable
Linear Dimensions ±0.005 mm (±0.0002″) ±0.002 mm (±0.00008″)
Hole/Opening Diameter ±0.006 mm (±0.00024″) ±0.0025 mm (±0.0001″)
Slot Width ±0.008 mm (±0.0003″) ±0.003 mm (±0.00012″)
Min. Corner Radius R0.05-0.1 mm typical Down to R0.02 mm
Surface Finish (Ra) 0.6-1.6 µm As low as 0.2 µm (multi-pass)
Standards Applied ISO 2768-f, GB/T 1804-2000 ISO 1302 for surface finish
FAQ

Learn about some related issues from here

How can I get a quote, and what files do you need?

You can upload your 2D drawings and 3D CAD files (STEP, IGES, or DXF formats) via our [Quote Request Form]. The more details you provide (material, quantity, finish, tolerance), the faster and more accurate your quote will be. Our engineers usually respond within 24 hours.

How accurate are your EDM and Wire EDM machines? Can you guarantee tolerances?

Our Wire EDM machines routinely achieve tolerances of ±0.005 mm, and down to ±0.002 mm for critical features. Sinker EDM typically maintains ±0.01 mm. We use high-precision CMM and toolmakers’ microscopes for inspection, and a full dimensional report can be provided on request.

What is your standard lead time for EDM and Wire EDM projects?

Typical lead time ranges from 3 to 10 working days, depending on part complexity, quantity, and surface finishing requirements. We offer expedited services for urgent prototyping or low-volume production needs — just let us know your deadline upfront.

What types of materials can you work with in EDM and Wire EDM?

We work with a wide range of conductive materials, including tool steel, stainless steel, Inconel, titanium, tungsten, and carbide. Wire EDM requires the material to be electrically conductive, while sinker EDM may be used for certain advanced composites and ceramic-coated surfaces. If you have a special alloy in mind, we’re happy to run feasibility checks.

What’s the difference between EDM and Wire EDM, and how do I choose the right process for my part?

EDM (also called Sinker EDM) is ideal for creating deep cavities, complex shapes, and fine internal features, especially in hard metals. Wire EDM is best for precise, narrow kerf cuts, internal contours, and parts requiring tight tolerances. If you’re unsure, our engineers will help you select the best process based on your CAD files and functional requirements.

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