EDM & Wire EDM

TDX Manufacture or machine the metal parts you want with advanced wire EDM machines. You transfer the CAD data of the product and we complete the production.

● High Precision: Standard dimensional tolerance of ±0.0001
● Various materials: aluminum, steel, etc.
● Get your products and parts ready in as fast as 24 hours
● Certifications: ISO9001:2008, TS16949

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EDM & Wire EDM

Advantages of EDM and Wire EDM


Minimal Heat-Affected Zone

EDM and Wire EDM provide unmatched precision for complex geometries and tight tolerances, often within a few microns.

Ability to Machine Hard Materials

They are ideal for hard materials like tool steels, titanium, carbide, and hardened alloys, perfect for aerospace, automotive, and medical industries.

Complex Geometries and Intricate Features

Both excel at complex shapes, sharp edges, and intricate features, including internal cavities, undercuts, and fine holes. Wire EDM is great for narrow slots and precise contours, while EDM is ideal for 3D shapes with tight tolerances.

No Mechanical Stress on Workpieces

EDM and Wire EDM eliminate the risk of distortion, warping, or tool wear, valuable for delicate or thin-walled components.

Minimal Heat-Affected Zone

They generate minimal heat, keeping the heat-affected zone to a minimum, preventing material deformation and preserving workpiece quality, even with heat-sensitive materials.

High Flexibility in Materials and Shapes

EDM and Wire EDM are versatile with a wide range of materials, suitable for simple parts and highly complex, customized components, ideal for prototyping and low-volume production. This list highlights the key strengths of EDM and Wire EDM, showcasing their value across various industries and applications.

Our EDM Capabilities


EDM

Relying on precise electrical discharge machining to manufacture precision parts with features that are difficult for CNC machining, such as sharp corners, thin walls, deep grooves, and narrow cavities

Wire EDM

WEDM can efficiently and accurately machining parts with hard materials and thorough structures such as elongated holes, deep cavities, and narrow slits.

Electrical Discharge Machining Tolerances


Feature Standard Tolerance Tightest Achievable
Linear Dimensions ±0.01 mm (±0.0004″) ±0.005 mm (±0.0002″)
Hole Diameter ±0.015 mm (±0.0006″) ±0.008 mm (±0.0003″)
Slot Width ±0.02 mm (±0.0008″) ±0.01 mm (±0.0004″)
Edge Radius / Corner R0.2 mm typical R0.1 mm possible
Surface Finish (Ra) 1.2-3.2 µm Down to 0.8 µm with polishing
Standards Applied ISO 2768-m / ISO 2768-f ISO 286, DIN ISO 1302 etc.

Wire EDM Tolerances


Feature Standard Tolerance Tightest Achievable
Linear Dimensions ±0.005 mm (±0.0002″) ±0.002 mm (±0.00008″)
Hole/Opening Diameter ±0.006 mm (±0.00024″) ±0.0025 mm (±0.0001″)
Slot Width ±0.008 mm (±0.0003″) ±0.003 mm (±0.00012″)
Min. Corner Radius R0.05-0.1 mm typical Down to R0.02 mm
Surface Finish (Ra) 0.6-1.6 µm As low as 0.2 µm (multi-pass)
Standards Applied ISO 2768-f, GB/T 1804-2000 ISO 1302 for surface finish

Industries Served by EDM and Wire EDM

Taidexing ’s EDM and Wire EDM services deliver precision contours, tight gaps, and fine features on hard and complex materials. Ideal for parts with thin walls, deep cavities, or tight tolerances, EDM & Wire EDM support prototype and production workflows across advanced engineering sectors.

Aluminum Alloys

Stainless Steel

Carbon & Alloy Steel

Copper & Brass

Titanium Alloys

Engineering Plastics

High-temperature Alloys

Specialty Materials

Aluminum Alloys

Taidexing delivers precision CNC machining for a full range of aluminum grades. Lightweight, high thermal conductivity and excellent machinability make aluminum widely adopted across many industries. 
Common Grades: 6061-T6, 7075-T6, 5052, 2024 
Key Applications: Equipment housings, heat sinks, structural brackets, automation frames Benefits: 
• Supports anodizing, sandblasting and various surface finishes 
• Low density for lightweight structural designs 
• Stable precision for prototype & mass production
Aluminum Alloys

Stainless Steel

We machine multiple stainless steel grades with outstanding rust resistance and mechanical strength, suitable for parts exposed to humid and corrosive environments. 
Common Grades: 304, 316L, 17-4PH 
Key Applications: Medical components, fluid valves, fixture parts, food-grade structures Benefits: 
• Superior corrosion resistance 
• Available for passivation, electro-polishing treatment 
• Maintains stability under harsh working conditions
Stainless Steel

Carbon & Alloy Steel

Carbon and alloy steel offer high hardness, strong wear resistance and competitive cost for load-bearing mechanical components. 
Common Grades: 45# Steel, 4140 Alloy Steel, S136 
Key Applications: Transmission shafts, gear parts, mold inserts, heavy-load fixtures Benefits: 
• Supports quenching, tempering and other heat treatment 
• Excellent tensile strength for heavy-load scenarios
Carbon & Alloy Steel

Copper & Brass

Copper and brass feature outstanding electrical and thermal conductivity, ideal for conductive and heat transfer components. 
Common Grades: C11000 Pure Copper, H59 Brass, C36000
 Key Applications: Conductive terminals, heat conduction modules, threaded fittings Benefits: 
• Excellent ductility and chip removal performance 
• Plating and polishing available for enhanced surface performance
Copper & Brass

Titanium Alloys

Titanium alloys combine ultra-light weight and high strength, with remarkable corrosion resistance for high-end demanding scenarios. 
Common Grades: Ti-6Al-4V 
Key Applications: Medical equipment, aerospace components, precision marine parts
 Benefits: 
• Low density & high strength-to-weight ratio 
• Outstanding resistance to chemical corrosion
Titanium Alloys

Engineering Plastics

High-performance engineering plastics provide lightweight, insulation and self-lubricating alternatives to metal parts. 
Common Grades: PEEK, POM, PA66, PTFE, PET 
Key Applications: Insulation components, wear-resistant bushings, non-magnetic structural parts 
Benefits: 
• Light weight, corrosion-free and self-lubricating 
• No surface rust, suitable for low-friction assembly
Engineering Plastics

High-temperature Alloys

High-temperature alloy materials maintain stable mechanical performance under continuous high-temperature operating environments.
 Common Grades: Inconel 718, Hastelloy 
Key Applications: Energy equipment, high-temperature sensor structural parts
 Benefits: 
• Resists deformation and oxidation under extreme heat
 • Reliable long service life under high-temperature working conditions
High-temperature Alloys

Specialty Materials

Custom machining service for special engineering materials to meet unique technical requirements. 
Common Options: Industrial Ceramic, Composite Materials 
Key Applications: Semiconductor fixtures, special insulation components 
Benefits: 
• Customized processing for special working conditions 
• Unique insulation, wear or high-temperature properties
Specialty Materials

ISO Certified Quality You Can Trust


We are committed to upholding the highest industry standards. To ensure quality and excellence, we have proactively obtained renowned certifications from trusted organizations.

Knowledge Management Intellectual Property System Certification Certificate1
Knowledge Management Intellectual Property System Certification (English)1
Quality Management System Certification Certificate1
Quality Management System Certification Certificate (English)1

Why Choose Taidexing

Fast

Lead time as fast as 3 days, accelerating your R&D and production progress, easily meet tight deadlines.

Precision

Tolerances as tight as 0.005mm, rich experience with advanced 5-axis CNC machines, mill-turn machines, and precision grinding machines, meets a variety of tolerance requirements.

Cost-effective

According to your functionality and quantity requirements, develop the optimal manufacturing process, combined with efficient self-owned factories to achieve optimal performance and cost.

One-stop Solution

From CNC machining to aluminum extrusion and heat treatment to surface finishing, from prototyping to mass production, easily and efficiently customize various parts.

Strict Quality Control

ISO 9001 quality management system certification, equipped with various quality inspection instruments including Zeiss coordinate, process and results can be controlled.

Engineering & DFM Support

Our engineers collaborate from the start — optimizing designs for manufacturability, improving strength-to-weight ratios, and reducing cost through smarter machining strategies.

Electrical Discharge Machining Resources

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FastPreci vs Xometry: Who Provides Best Manufacturing Solution?

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There are constant challenges in manufacturing projects. For example, Cost pressures accelerate while quality demands increase.

Wire EDM Machining: Tolerances Down to ±0.005 mm

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Wire EDM machining is widely used in toolmaking, aerospace, and medical precision components where ±0.005 mm tolerance is required.

How 2D & 3D Drawings Affect CNC Machining Cost and Lead Time

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2D and 3D Drawings(CAD files) for CNC Machining shows what your part looks like. Similarly
More EDM Resources

FAQs

EDM & Wire EDM

How can I get a quote, and what files do you need?

You can upload your 2D drawings and 3D CAD files (STEP, IGES, or DXF formats) via our [Quote Request Form]. The more details you provide (material, quantity, finish, tolerance), the faster and more accurate your quote will be. Our engineers usually respond within 24 hours.

How accurate are your EDM and Wire EDM machines? Can you guarantee tolerances?

Our Wire EDM machines routinely achieve tolerances of ±0.005 mm, and down to ±0.002 mm for critical features. Sinker EDM typically maintains ±0.01 mm. We use high-precision CMM and toolmakers’ microscopes for inspection, and a full dimensional report can be provided on request.

What is your standard lead time for EDM and Wire EDM projects?

Typical lead time ranges from 3 to 10 working days, depending on part complexity, quantity, and surface finishing requirements. We offer expedited services for urgent prototyping or low-volume production needs — just let us know your deadline upfront.

What types of materials can you work with in EDM and Wire EDM?

We work with a wide range of conductive materials, including tool steel, stainless steel, Inconel, titanium, tungsten, and carbide. Wire EDM requires the material to be electrically conductive, while sinker EDM may be used for certain advanced composites and ceramic-coated surfaces. If you have a special alloy in mind, we’re happy to run feasibility checks.

What’s the difference between EDM and Wire EDM, and how do I choose the right process for my part?

EDM (also called Sinker EDM) is ideal for creating deep cavities, complex shapes, and fine internal features, especially in hard metals. Wire EDM is best for precise, narrow kerf cuts, internal contours, and parts requiring tight tolerances. If you’re unsure, our engineers will help you select the best process based on your CAD files and functional requirements.

How to Work With US


Upload Design

Submit your 3D drawings, processes, materials, quantities and other technical requirements.

DFM Analysis and Quotation

We will analyze the manufacturing feasibility based on your design and requirements and provide a report and quotation within hours.

Order Confirmation

Issue a purchase order or make a payment after DFM and quotation confirmation.

Parts Shipping

We will update you on the progress during the production and send it out after quality check, as soon as 3 days.

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Your consultation will help us provide you with the most accurate quotation information

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